The Truth About Aluminium Window Painting | Behind the Scenes with RepaintPro Gold Coast

If you’ve ever looked at your faded aluminium windows and thought, “Maybe I need to replace these…” — you’re not alone.

But the truth is, most windows don’t need replacing. They need repainting — done properly.

At RepaintPro, we’ve spent years perfecting a system that transforms tired old powder-coated aluminium windows using commercial-grade primers, precision HVLP spraying, and the kind of prep that lesser painters often skip.

In this blog, we’re pulling back the curtain to show:

???? The real prep process behind every job ???? When we use white vs black primer ???? Why peeling paint often isn’t the product’s fault ???? Common industry myths that need debunking ???? Full service coverage across the Gold Coast and Brisbane South

And yes — we’ve included footage from real jobs, showing both the satisfying tape pulls and the cringe-worthy moments when previous paint jobs literally peel off during masking.

Let’s dive in.

Aluminium Windows: Why They Fail (Visually)

We service homes every week across Mudgeeraba, Robina, Mermaid Waters, Burleigh Waters, and Southport, and we see the same issue over and over again:

Old powder-coated aluminium that’s:

Chalky and faded Discoloured from UV exposure Peeling or bubbling near edges Visibly outdated next to fresh paint/render

The powder coat itself is often still “there” — but cosmetically, it’s not doing the home any favours. And unless you’re dealing with structural damage, repainting is almost always the smarter option.

What You’ll See in Our New Video

We recently posted a new video collage featuring a mix of:

⚪️ White primer spraying (for light colour finishes like Pearl White or Surfmist) ⚫️ Black primer spraying (for dark tones like Monument or Matt Black) ???? Masking and edge prep ❌ A dramatic clip of old paint peeling off with tape (not our work!) ✅ Finished gloss and satin windows across multiple suburbs

This isn’t a flashy montage with music — it’s the real process, start to finish. Because what separates an excellent respray from a disaster isn’t the topcoat. It’s everything that happens before it.

Primer First: Why It’s the Most Important Step

Let’s talk primer — the base layer we use before any colour hits the window.

We use high-bond, professional-grade primers:

White Primer – for light colours like Pearl White or Surfmist Black Primer – for dark colours like Monument or Matt Black

Both primers are designed to:

Adhere to aluminium (especially previously powder-coated surfaces) Neutralise colour inconsistencies Improve finish build and topcoat durability Minimise bleed-through from old colours

Spraying primer isn’t optional. It’s the foundation of our 6+ year finishes.

And we don’t just brush it on — we use HVLP sprayers for smooth, controlled, even coverage.

What’s So Special About HVLP Spraying?

HVLP (High Volume, Low Pressure) spray gear is what gives us a factory-quality finish.

Compared to airless systems (used for walls and fencing), HVLP provides:

???? Better control on thin aluminium surfaces ???? Less overspray and cleaner lines ???? Finer atomisation for a smoother look

Whether we’re spraying a single window in Clear Island Waters or an entire 2-storey house in Reedy Creek, HVLP allows us to coat evenly without overloading edges, joins, or rubbers.

It’s a slower process — but it’s the right one.

Masking Is Where It’s Made (or Lost)

Ask anyone on our team — masking can take longer than spraying.

But it’s what guarantees:

Clean edges No paint on brick/render No overspray on glass or garden features

We use:

Low-tack green/blue edge tape Plastic and drop sheets Commercial masking paper for wide reveals and sliding tracks

In the video, you’ll see us mask sliding doors, curved window sets, and fixed panels. It’s detail work — but it’s why our tape pulls look so sharp.

Let’s Talk About the Tape Pull Fail (Yes, It’s Real Footage)

One of the most viewed parts of our new video? A piece of tape pulling a chunk of previous paint clean off the window frame.

This wasn’t our work — it was what we found when masking over an earlier DIY or budget paint job.

What went wrong?

No sanding No primer No adhesion

The paint was just sitting on top of a smooth, chalky surface — and had no bond underneath.

That’s why prep is everything. And it’s why we never skip it.

Myths We Keep Hearing (And Why They’re Wrong)

Let’s debunk a few of the most common myths in the aluminium repainting world:

❌ “Black lasts longer in the sun than white”

Nope. That’s a cover story some painters use to avoid masking rubber seals.

They spray black over everything — including the seals — so you can’t tell where the lines are.

At RepaintPro, we mask seals every time, regardless of colour.

❌ “You only need one coat of paint”

That might work on walls — not on aluminium.

We use 2–4 coats, depending on colour, surface, and previous condition.

It’s not just about coverage — it’s about film build and durability.

❌ “You can’t remove security screens”

Yes, you can.

We remove and respray security screens all the time.

And we re-mesh them if needed. Anyone saying it “can’t be done” is just dodging work.

❌ “You’ll probably break the glass spraying windows”

In 7 years, we’ve cracked two panes — both due to misfitted screens, not spraying.

With proper prep and care, your glass is safe.

Inside and Out: Spraying Internal Aluminium Frames

We don’t just spray external windows — many homes around Benowa, Ashmore, Highland Park, and Southport have internal aluminium frames too.

These are usually:

Bronze Silver Champagne Or other outdated finishes

We can spray internal frames to match the outside — or contrast them based on your interior look.

And yes — we mask off:

Carpets Furniture Blinds and curtains Timber trims

We use low-odour 2-pack finishes, so it’s safe and quick drying indoors.

Can You Really Match Colorbond?

Absolutely.

Most clients go for:

???? Monument (popular with rendered homes) ???? Surfmist or Pearl White (bright, clean, modern) ???? Woodland Grey (timeless, architectural) ???? Dune or Jasper (earthy tones) ???? Custom metallics (premium option)

Our paints are colour-matched to Dulux, Colorbond, and other Australian systems. And yes — white and silver incur an 8% material premium. Metallics are 15%.

Service Areas – Yes, We Come to You

We’re based on the Gold Coast, but we service all suburbs including:

Southern GC:

Mudgeeraba, Robina, Reedy Creek, Varsity Lakes, Burleigh Waters, Burleigh Heads, Palm Beach

Central GC:

Mermaid Waters, Mermaid Beach, Broadbeach, Broadbeach Waters, Clear Island Waters, Bundall

Northern GC:

Ashmore, Southport, Benowa, Nerang, Helensvale, Pacific Pines, Arundel, Hope Island, Coomera, Pimpama

Inland & Hinterland:

Worongary, Highland Park, Bonogin, Tallai, Carrara

Brisbane South:

Springwood, Rochedale, Eight Mile Plains, Loganholme, Mt Gravatt, Sunnybank (for larger jobs)

For 2-storey or commercial properties, we organise scaffolding or access gear to meet all legal and insurance requirements.

How to Get a Quote

Getting a quote is simple. Just send us:

???? A photo of each window or door

???? The colour you want (or your current one)

???? Your suburb

???? Whether it’s single or 2-storey

You’ll get a fixed price including:

GST Primer and 2-pack coatings Screen removal (if selected) 2-storey fees (if applicable)

Quotes include everything — no surprises.

FAQs – Straight from the Source

❓ Do I need to be home?

Nope. Many clients go out for the day. We mask, spray, and clean up.

❓ Will the smell linger?

Our systems are fast drying with low odour. Most smell is gone within hours.

❓ How long does it last?

We offer a 6-year workmanship warranty, but many jobs are still going strong after 8–10 years.

❓ Can you spray doors, gates, and fences too?

Yes — we respray garage doors, aluminium gates, Colorbond fences, and more. Same process, same finish.

Final Thoughts – This is the Difference

Repainting aluminium windows isn’t new.

But doing it properly?

That’s what sets us apart.

✅ We sand and clean

✅ We use the right primers (white or black)

✅ We mask everything

✅ We spray using HVLP for a factory-level result

✅ And we don’t fall for (or promote) industry myths

If you want your home to look like the ones in our video — modern, sharp, and professionally finished — we’re just a message away.

RepaintPro – The #1 name in aluminium window spraying on the Gold Coast

???? Send your photos

???? Tell us your location

???? Choose your colour

???? Get a fast quote

Ready when you are.